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VACUUM DEWATERING SYSTEM



It has been universally recognized that concrete is the best suitable material for long strip casting of floors. A high quality long strip casting should have following properties - maximum wear - resistance, high compressive strength and minimum water - permeability.

The JAYMAC method is a system for having high quality long strip casting of floors at an affordable cost. It removes the excess water from the green concrete by vacuum process enabling the water - cement ratio to reduce drastically. The wet concrete is compressed by atmospheric pressure and the excess water is squeezed out of the concrete by vacuum - dewatering. The system, bringing compactness to the concrete also improves the compressive strength, density and the resistance to water penetration.



Vacuum Pump with top Mat & Filter Mat

Double Beam Screed Boured Vibrator



After concrete has been poured, a finishing accordingly to the type of surface is desired. For this Power Trowel or Power Floater is applied. "JAYMAC" Combined Power Trowel cum Power Floter is very suitable for desired finishing of the surface of the concrete. Their long handle is adjustable in height, leading to a comfortable work position and accurate operation without strain. It is foldable and Transportation is easy from one site to another. This is completely a deadman's handleable machine and design leads to a low centre of gravity and Provides a excellent stability. The rigid Blade carrier provide a high floating accuracy for top quality floors.


Power Trowel / Power Floater with Blade & Disc


"JAYMAC" Power Trowel / Power Floater delivered with multipurpose reverseable blades which doubles their life time. The bitch angle is adjustable by the very smooth nob located on the handle. This is equipped with a smoothing disc which fits to the blade without any dismantling. Duel type this equipment could be used for both floating and trowelling for desired accuracy and best finishing.


ADVANTAGES

Improved Wear Resistance

Elimination of Curling

Compressive Strength

When concrete has been vacuum dewatered, the power floating with disc is started immediately after the removal of the suction mat. As, at this stage, the concrete has not yet hardened, an after-mixing of cement and sand particles takes place, which essentially increase the wear resistance of a floor. An improvement of the wear resistance up to 2-3 times can be achieved through floating and repeated power trowelling.

A vacuum treated concrete slab shows no curling because shrinkage will be lowest on the top part of the slab where the water/cement ratio is lowest. Therefore, the edges will remain in the correct position when the concrete hardens.

 


The figure clearly shows that vacuum processing improves compressive strength and how vacuum affects the top and bottom part of the slab respectively. Note that already after 7 days, the compressive strength of vacuum dewatered concrete after 28 days. The final strength values for a vacuum dewatered slab is on the top surface i.e. the part of the floor that will be subjected to greater stresses.



RESULTS APPLICATIONS

Concreting of an area of 200-300 sq.m. can be done in 8-10 hours using this system

Reduction in W/C ratio leads to early setting and high strength.

Increases in compressive strength of concrete by 40-70%

Surface hardness of the slab increases by 150%

Surface abrasion resistance increases by 130%

Shrinkage in slab is reduced by 50%
Surface permeability is reduced to 0 (under laboratory condition
Porosity is reduced by 22% (i.e. denser concrete)
Water absorption is reduced by 16%
Flatness of the slab can be achieved to nearest millimetre.
There is a remarkable increase in frost resistance.
  1. CONCRETE
  2. INDUSTRIAL FLOORS
  3. AIR RUNWAYS
  4. WARE HOUSES
  5. BRIDGES
  6. HYDEL PROJECTS
  7. TAXI TRACKS
  8. PARKING DECK
  9. BASEMENTS
  10. PRE-CAST CONCRETE PRODUCTS
  11. DAMS
  12. RAILWAY PLATFORMS


VACUUM PUMP DOUBLE BEAM SCREED VIBRATOR

Mounted on transportation trolley. Powered by 7.5 HP Electric Motor. An area of 35 sqm. can be dewatered in one single operation.


Weight

Length

Height

Width

Powered by

Vacum Pump Capacity

165 kg 1230mm 800mm 700mm 7.5 HP Electric Motor 1850 Lts/min. at 70% vacuum

The screed is used for levelling as well as compaction of concrete. Two passes are required. Self-contained motor vibrator is mounted on the centre of the beam.

Weight Length  Height  Width 

Powered by

125 kg 4.2 mm 150 mm 375 mm 2 HP Electric Motor


POWER FLOATER CUM POWER TROWEL FILTER & TOP MAT
Weight Length Height RPM Working Diameter Powered by
75 kg 2500mm 810mm 110 720 mm 3 HP Electric Motor

Top Mat is provided with junction box and short hose of standard size 5 M x 7 M.
Filter Mat is placed directly on the green concrete which acts like a filter. Total 35 sq.m. is provided with the system of different sizes.



 
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